HFC Phasedown


The HVACR industry is now in the third year of the HFC phasedown and is now under a 40 percent decrease in the production and import of HFC refrigerants. HFC refrigerants are commonly used in air-conditioning and refrigeration, and the largest transition in this phasedown will begin this year by shifting equipment from using high-GWP refrigerants to low-GWP replacements. While this transition will be similar to the phaseout of R-22 and ozone-depleting refrigerants, this transition will also come with additional challenges that the industry must prepare for.

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What it's all about:

The American Innovation and Manufacturing Act sets up a 15-year phase-down (See Figure 1) in the production and consumption of HFCs until only 15 percent of the baseline remains. This will allow consumers to keep operating their equipment, while future equipment installations will use newer low-GWP refrigerants.

Figure 1: Phasedown of the production and consumption of all HFC products, including refrigerants

Refrigerant Charts-01

Unlike the R-22 phaseout, the HFC phase-down does not limit how many pounds of refrigerant are produced yearly. Instead, the phase-down uses “Exchange Value equivalents” (EVe) to provide allocations for companies to import or produce HFCs. EVes are the same as GWP or Global Warming Potential measurement commonly used to describe refrigerants. By reducing the number of EVes allowed to be produced or imported in a given year, the industry will move to lower GWP refrigerants to meet demand.

Figure 2: Comparing GWPs of current and future refrigerants

Refrigerant Charts-02

Product manufacturing cut-off dates

Subsector

Product

Global Warming Potential Limit or Prohibited Substances

Manufacture and Import Compliance Date[1]

Stationary residential and light commercial air conditioning and heat pumps (e.g., window units, portable room air conditioning)

Stationary residential and light commercial air conditioning and heat pumps (e.g., window units, portable room air conditioning)

700

January 1, 2025

Residential dehumidifiers

Residential dehumidifiers

700

January 1, 2025

Household refrigerators and freezers

Household refrigerators and freezers

150

January 1, 2025

Vending machines

Vending machines

150

January 1, 2025

Chillers (as a stand-alone product)

Industrial process refrigeration with exiting fluid below -50 °C (-58 °F)

Not covered

Not covered

Chillers (as a stand-alone product)

Industrial process refrigeration with exiting fluid greater than or equal to -50 °C (-58 °F) and less than -30 °C (-22 °F)

700

January 1, 2028

Chillers (as a stand-alone product)

Industrial process refrigeration with exiting fluid equal to or above -30 °C (-22 °F)

700

January 1, 2026

Chillers (as a stand-alone product)

Comfort cooling

700

January 1, 2025

Chillers (as a stand-alone product)

Ice rinks

700

January 1, 2025

Data centers, computer room air conditioning, and information technology equipment cooling

Data centers, computer room air conditioning, and information technology equipment cooling

700

January 1, 2027

Industrial process refrigeration (not using chillers)

With refrigerant entering the evaporator below -50 °C (-58 °F)

Not covered

Not covered

Industrial process refrigeration (not using chillers)

With refrigerant entering the evaporator equal to or above -50 °C (-58 °F) and less than -30 °C (-22 °F)

700

January 1, 2028

Industrial process refrigeration (not using chillers)

High temperature side of cascade system and temperature of the refrigerant entering the evaporator equal to or above -30 °C (-22 °F)

300

January 1, 2026

Industrial process refrigeration (not using chillers)

With less than 200 lb refrigerant charge and temperature of the refrigerant entering the evaporator equal to or above -30 °C (-22 °F)

300

January 1, 2026

Industrial process refrigeration (not using chillers)

With 200 or more lb refrigerant charge excluding high temperature side of cascade system and temperature of the refrigerant entering the evaporator equal to or above -30 °C (-22 °F)

150

January 1, 2026

Retail food - refrigeration stand-alone units

Retail food - refrigeration stand-alone units

150

January 1, 2025

Retail food - refrigerated food processing and dispensing equipment

500 g of refrigerant or less and outside scope of UL 621, edition 7

150

January 1, 2027

Retail food - refrigerated food processing and dispensing equipment

More than 500 g of refrigerant and outside scope of UL 621, edition 7

R-402A, R-402B, R-404A, R-407A, R-407B, R-407C, R-407F, R-407H, R-408A, R-410A, R-410B, R-411A, R-411B, R-417A, R-417C, R-420A, R-421A, R-421B, R-422A, R-422B, R-422C, R-422D, R-424A, R-426A, R-427A, R-428A, R-434A, R-437A, R-438A, R-507A, HFC-134a, HFC-227ea, R-125/290/134a/600a (55/1/42.5/1.5), RB-276, RS-24 (2002 formulation), RS-44 (2003 formulation), GHG-X5, Freeze 12

January 1, 2027

Self-contained automatic commercial ice machines

Batch type: harvest rate <=1,000 lb ice per 24 hours

150

January 1, 2026

Self-contained automatic commercial ice machines

Continuous type: harvest rate <=1,200 lb ice per 24 hours

150

January 1, 2026

Self-contained automatic commercial ice machines

Batch type: harvest rate above 1,000 lb ice per 24 hours

R-402A, R-402B, R-404A, R-407A, R-407B, R-407C, R-407F, R-408A, R-410A, R-410B, R-411A, R-411B, R-417A, R-417C, R-420A, R-421A, R-421B, R-422A, R-422B, R-422C, R-422D, R-424A, R-426A, R-428A, R-434A, R-437A, R-438A, R-442A, R-507, R-507A, HFC-134a, R-125/290/134a/600a (55/1/42.5/1.5), RB-276, RS-24 (2002 formulation), RS-44 (2003 formulation), GHG-X5, G2018C, Freeze 12

January 1, 2027

Self-contained automatic commercial ice machines

Continuous type: harvest rate above 1,200 lb ice per 24 hours

R-402A, R-402B, R-404A, R-407A, R-407B, R-407C, R-407F, R-408A, R-410A, R-410B, R-411A, R-411B, R-417A, R-417C, R-420A, R-421A, R-421B, R-422A, R-422B, R-422C, R-422D, R-424A, R-426A, R-428A, R-434A, R-437A, R-438A, R-442A, R-507, R-507A, HFC-134a, R-125/290/134a/600a (55/1/42.5/1.5), RB-276, RS-24 (2002 formulation), RS-44 (2003 formulation), GHG-X5, G2018C, Freeze 12

January 1, 2027

Cold storage warehouses

With 200 or more lb refrigerant charge, excluding high temperature side of cascade system

150

January 1, 2026

Cold storage warehouses

With less than 200 lb refrigerant charge

300

January 1, 2026

Cold storage warehouses

High temperature side of cascade system

300

January 1, 2026

System install deadlines by end-use

Subsector

System

Global Warming Potential Limit or Prohibited Substances

Installation Compliance Date [5]

Stationary residential and light commercial air conditioning and heat pumps

Residential and light commercial air conditioning and heat pump systems (e.g., mini-splits, unitary systems)

700

January 1, 2026

Stationary air conditioning and heat pumps

Variable refrigerant flow systems

700

January 1, 2026

Chillers

Industrial process refrigeration with exiting fluid below -50 °C (-58 °F)

Not covered

Not covered

Chillers

Industrial process refrigeration with exiting fluid from -50 °C (-58 °F) to -30 °C (-22 °F)

700

January 1, 2028

Chillers

Industrial process refrigeration with exiting fluid above -30 °C (-22 °F)

700

January 1, 2026

Chillers

Comfort cooling

700

January 1, 2025

Ice rinks

Ice rinks

700

January 1, 2025

Data centers, computer room air conditioning, and information technology equipment cooling

Data centers, computer room air conditioning, and information technology equipment cooling

700

January 1, 2027

Industrial process refrigeration (not using chillers)

With 200 or more lb refrigerant charge excluding high temperature side of cascade system and temperature of the refrigerant entering the evaporator above -30 °C (-22 °F)

150

January 1, 2026

Industrial process refrigeration (not using chillers)

With less than 200 lb refrigerant charge and temperature of the refrigerant entering the evaporator above -30 °C (-22 °F)

300

January 1, 2026

Industrial process refrigeration (not using chillers)

High temperature side of cascade systems and temperature of the refrigerant entering the evaporator above -30 °C (-22 °F)

300

January 1, 2026

Industrial process refrigeration (not using chillers)

Temperature of the refrigerant entering the evaporator from -50 °C (-58 °F) to -30 °C (-22 °F)

700

January 1, 2028

Industrial process refrigeration (not using chillers)

Temperature of the refrigerant entering the evaporator below -50 °C (-58 °F)

Not covered

Not covered

Cold storage warehouses

With 200 or more lb refrigerant charge, excluding high temperature side of cascade system

150

January 1, 2026

Cold storage warehouses

With less than 200 lb refrigerant charge

300

January 1, 2026

Cold storage warehouses

High temperature side of cascade system

300

January 1, 2026

Retail food - supermarkets

With 200 or more lb refrigerant charge, excluding high temperature side of cascade system

150

January 1, 2027

Retail food - supermarkets

With less than 200 lb refrigerant charge

300

January 1, 2027

Retail food - supermarkets

High temperature side of cascade systems

300

January 1, 2027

Retail food - remote condensing units

With 200 or more lb refrigerant charge, excluding high temperature side of cascade system

150

January 1, 2026

Retail food - remote condensing units

With less than 200 lb refrigerant charge

300

January 1, 2026

Retail food - remote condensing units

High temperature side of cascade system

300

January 1, 2026

Retail food - remote refrigerated food processing and dispensing equipment

Retail food - remote refrigerated food processing and dispensing equipment

R-402A, R-402B, R-404A, R-407A, R-407B, R-407C, R-407F, R-407H, R-408A, R-410A, R-410B, R-411A, R-411B, R-417A, R-417C, R-420A, R-421A, R-421B, R-422A, R-422B, R-422C, R-422D, R-424A, R-426A, R-427A, R-428A, R-434A, R-437A, R-438A, R-507A, HFC-134a, HFC-227ea, R-125/290/134a/600a (55/1/42.5/1.5), RB-276, RS-24 (2002 formulation), RS-44 (2003 formulation), GHG-X5, Freeze 12

January 1, 2027

Remote automatic commercial ice machines

Remote automatic commercial ice machines

R-402A, R-402B, R-404A, R-407B, R-408A, R-410B, R-417A, R-421A, R-421B, R-422A, R-422B, R-422C, R-422D, R-424A, R-428A, R-434A, R-438A, R-507A, R-125/290/134a/600a (55/1/42.5/1.5), RS-44 (2003 formulation), GHG-X5

January 1, 2027

Fire Code Refrigerant Storage by Amount

Current Storage Amount

Major Action Item

Less than 20,000lbs

Storage height limited without proper sprinkler density

20,000-40,000lbs

Sprinkler density must meet the minimum standard

40,000-160,000lbs

Build “control areas” to store refrigerant

>160,000lbs

Additional “fire wall” required

Safe Refrigerant Transition Task Force

To help make the transition as smooth as possible, HARDI and the other HVACR trade associations have come together to participate in the Safe Refrigerant Transition Task Force.

This task force is designed to identify areas of concern, educate the industry on solutions in training, transportation, storage, reclaim, and safety standards, and conduct outreach to the fire service and other interested parties.

The task force has identified five major areas that must be addressed before the industry can fully transition to A2L refrigerants:

  1. Adopting building codes to allow A2L equipment to be installed in homes and businesses

  2. Adoption of regulations identifying A2Ls for transportation and storage

  3. Increasing allowable storage limits for A2L gases stored in cylinders in warehouses and other facilities

  4. Training contractors and technicians for certification to future EPA regulations

  5. Increasing recovery and reclaim to ease the transition for legacy equipment using current HFC refrigerants

Addressing these five areas will significantly ease the transition to A2L refrigerants and make it easier for the industry to help the US meet its 2036 phase-down goal.

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